harley clutch torque specs

8. General Torque Specifications. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. Refer to the torque values from your service manual as necessary. How to get Professional Tuning Results 3 0 obj 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. %PDF-1.4 % Jul 25, 2013. Harley-Davidson Motorcycles Specs, Timeline After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. So like alot of other guys plus the mechanic. Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . Clutch lever free play: 1/16". https://amzn.to/3Qtz61AUse Code . But I didn't car for that. engines, HD 2007/08 Rear Axle nut Torque SpecsUnsure on Evo | Harley Davidson Forums Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. M. Table of Contents SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. For doing that, you need to secure the adjuster by using a wrench. MANUFACTURING TOLERANCES. If you apply more than its required torque, the thread of the screw may become damaged. I put a little red locktite on. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. He said the torque value listed in his service manual was different for his 2008 Road King. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. 35-40 foot pounds Now you need to allow enough room for the adjuster to release all the tension on the clutch. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. Make sure your bike cools off properly before you start the work. How to Replace a Clutch in a Big Twin Harley Davidson The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). Now you should slacken the larger lock nut by unfastening it with your fingers. 0000004308 00000 n EVO 95 HP Stage 3 Learn how to replace it on your bike! Pinion Gear nut 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). Shovelhead Use Loctite 271 on threads. Fill the primary with oil. 35-40 foot pounds. I printed off the complete torque specs for the softail models . It just seems like 75 is pretty weak.. 06. 0000003988 00000 n Camshaft Specifications Torque Specs. | Harley Davidson V-Rod Forum The other question I have issues over is what size of socket or wrench to use. 16-18 foot pounds You really, really need the instructions on the diaphram spring adjustment. Carburetor 22.71 litres (6.00 US gallons) Oil capacity. The pictures below will help you understand why I dont give torque specifications when asked. Even why wont anyone love to have Harley on their preference list? The consent submitted will only be used for data processing originating from this website. 2.) The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. Agreed! People want quik and easy not right. 1979 - Late 1984 Torque Specs. Primary Cover screws Front Fender mounting bracket bolts Fastener Size - Torque ft. lbs. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. 0000008092 00000 n fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. Ignition timing. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. Diesel, here's what my manual says now. So, back it out with a flathead screwdriver until it is lightly seated. Clutch hub nut (left handed threads) 60-80 foot pounds. Street Engine, The JavaScript is disabled. Modifying the CV carb 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. The compensator sprocket 150-165 foot pounds. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. find most of the information you want on one page. 0000024100 00000 n Refer to Table 18. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Don't have a 2001 Dyna manual but here's a 2003. Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. 0000016060 00000 n The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. Engine Tuning 25-40 foot pounds #7. but in actual section dealing with side cover it calls for 10-12 ft. lbs. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. Of course, it's going to be different! 0000002407 00000 n 0000005197 00000 n 35-45 foot pounds Upper Engine mounting bracket: But I have a question about the torque vaules. on the trany. So I'll ask them while there.. Well I stopped off at the Harley dealership today. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Where might I find a service repair manual for a 2017 Harley Davidson Road King? 70 foot pounds Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Install a TC 88/95 cam Search the site Performance Calculations What is the torque on a 2007 harley streetglide clutch nut No two are exactly alike, and each one has its own story. SOURCE: Need the torque specs on clutch for a 85 FLHTC. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? right though as you say! 9+ harley davidson torque specifications most standard INSTRUCTIONS - Harley-Davidson Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. Laced Wheel Shovelhead Modifications I would also encourage other viewers not to answer this question either. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Clutch - BAKER Drivetrain 0000001472 00000 n 90-120 inch pounds Upper Stud acorn nut The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. Timer screws (inner cover and sensor plate) xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K As the 115th anniversary celebration. 10-12 foot pounds They want you to use a torque wrench where specified. 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. Your email address will not be published. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. Now put the locknut back on and make sure it fits in the grooves. SPECIFICATION. Repair manual verses what everyone says. 5. Henceforth, you must know how much torque each nuts and screws require. Land Speed Racing GalleryCV Carburetor Read More. By nucseal in forum Harley Trike Conversions Replies: 3 Last . Instructions say refer to the manual. 0000033698 00000 n lbs. <> Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. remember to move the torque wrench quick and steady or you will over torque the fastener. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. You should be using a service manual to obtain the correct values for the motorcycle you are working on. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). Any help would be appreciated. Harley Davidson Motorcycle Primary Change - AMSOIL Blog Then you have the tools for repeating the same task later and for any other work you want to perform. Performance Parts, Don't let the Harley heat The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. The torque specs are the same as with any Evolution engine. basics of Fuel Injection explained, DEWEY'S or 95-108Nm. two old goats arthritis formula reviews . Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. 25-40 foot pounds. Harley-Davidson Breakout 114 Specs. Yes, those torque values are correct and don't forget to use some red locktite. Harley-Davidson CVO Street Glide Specs. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? 15-18 foot pounds 10 mm. : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate 1613 mm (63.5 inches) Fuel capacity. Torque specs seem off. Nitrous Oxide or 10-12 Nm. General. 46-50 A maximum output. 0000003541 00000 n Seriously? 0000008154 00000 n [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. (95.25 mm)Stroke - 4.00 in. These are for 1999-2002FLH/FLT book. 0000013023 00000 n thanks guys. 2020. Check Harley Clutch Lever Handlebar Clamp Screw Torque 7/16" - 54 ft. lbs. Yes, it uses a ramping system to apply more pressure to the clutch disc. Next, put the spring, cover, and screws back just like they were. TORQ-DRIVE CLUTCH (HD) | Rekluse So, insert your screwdriver or Allen key and follow the given instruction. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. After that, you should test it out by riding your bike on the road. Plus, its motorcycles are just as iconic as the company itself. Tappet Screen Plug Profession Tuning on a Shade Tree Budget, Engine Performance ). 85 FLHTC Clutch Specs needed | V-Twin Forum 0000028181 00000 n lbs. 0000001116 00000 n Estimate Top Speed (.1P If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Though I didn't make it quiet to the 50 degree line. I have had best luck splitting the difference between the upper and lower values. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Harley-Davidson CVO Limited Specs. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Thus, the motorcycle gets its top speed for which it is known. Shop Manual Appendix Tappet Guide bolts 90-120 inch pounds Torque Specs | Harley Davidson Forums Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. It helps to use a funnel designed for a primary case. Step 1 Exhaust Systems When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". 0000003095 00000 n You, Read More Who Manufactures Harley Davidson Spark Plugs? All Twin Cam motors are 90-108 in.lbs. Its time I addressed the issue of tools & torque specifications. Our line of Screamin' Eagle performance drivetrain and clutch . It becomes even more important when you have a Harley Davidson motorcycle. 15-17 foot pounds #10 - 22 in. Torque Specifications Archives - AutoZone Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. 0000033993 00000 n The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. 0000004810 00000 n Shovel head torque specs : r/Harley - reddit 0000031803 00000 n They changed the Compensator system on the 103in between 2013 and 2014. The measurement remains the same for all the Sportster XL from 2004 to 2006. Brake Line Banjo Fittings This demonstrates a serious lack of understanding basic tool use and assessment ability. BaggerDave. Khrome Werks AR100 test 45-55 foot pounds Now use a 4mm Allen wrench to take those screws, spring, and locknut out. My question was about the posted rear axle torque value for the '06 VRSC . Follow the below-mentioned instructions thoroughly-. Air Density, Harley-Davidson EFI lb.) I don't think there is a difference in clutch adjustment procedures. Primary cover bolts: 14-21 ft lbs. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change To cylinder heads 25-30 foot pounds Ratman said: . Instead, we suggest you look for the Harley Torque specs PDF for your specific model. Harley-Davidson Street Glide Special Technical Specifications We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. On models with dual front calipers, check alignment of brake discs to fork. 25-40 foot pounds. When they bottom out give them a little tweak and you are good to go. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. In the next few sections, we will show you the most-required torque and its specifications. Heritage softail deluxe FLSTNT. Front Brake Disc screws Finding Manifold Leaks . Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. First, you need to pull back the rubber cover from the clutch lever. Harley-Davidson Deluxe Specs. Clean the drain plug and install the new O-ring. 6. Hello all.. me again.. well im putting my clutch and compensator back together. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. Starter Jack shaft bolt(torque) | Harley-Davidson Riders Club of Great Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. Nightrider.com Twin Cam . Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. For Sportster, you will need 42 foot-pounds of optimal torque capacity. They should be the same for 2001 Dyna. Now your derby cover is free to remove from that place so, do that. Miscellaneous Henceforth, you must know the Harley Davidson engine torque specs and other parts. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. Primary chaincase to engine bolts: 16-18. Harley-Davidson Freewheeler Technical Specifications When component part replacement is necessary, use the engine type and serial number to identify the correct part. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. It depends on the motorcycle model and manufacturing years. Yet, it covers a massive space. 883 to 1200 Upgrade Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. The above list has only described the torques for different parts where you will need the wrench. The 2010 Service Manual has two different values for the banjo bolts. Torque specs seem off. Repair manual verses what everyone says

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harley clutch torque specs